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1990 Dodge D250 5.9L Cummins
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Discussion Starter · #1 ·
Good morning gang. Since last time I was here my D250 is running good. I do however have some problems still and cant find a clear cut answer online.

So my fuel gauge works, but when I start to move the truck it bounces HARD left to right. I know the gauge technically works because I added about 5 gallons of fuel to the tank and it went up. The dummy light for "low fuel" is on though.

The oil pressure(?) gauge is at zero and doesn't budge. The truck has oil.

I'm not 100% sure if the temp gauge works either, I haven't really let it run super long to get that hot. I did however put a new thermostat in because the old one was rusty and stuck shut.

The speedometer and odometer do not work either.

The dummy light for the parking brake and ABS both stay lit. I have messed with the connector by the e-brake and it appears to be intact, but when I move it by hand the dummy light gets a little dimmer.

My pawpaw had most of the dash apart and I really have no clue as to what all problems he was facing. He did have the red plug for the dummy light panel plugged into the gauge cluster, and the black gauge cluster plug just dangling. I'm gonna attach a couple pics of some plugs that I'm not sure about that were left unplugged with (seemingly) nowhere to plug into along with some loose wires just laying in the floor. And I have a picture of a little silver fella that gets HOT even when the truck isn't running. I have it unplugged because I don't want to walk outside to a burnt up truck. Also I am for some reason terrible at tracing wires. Its the one thing that absolutely overwhelms me.

Any help is appreciated.

Jack
 

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The fuel tank module has a adjustable slide and the screws do come loose, you might want to check that because the module might not be sitting on the the bottom like it's supposed to.

Check your vacuum it should be around 25hg's.. there is a low vacuum switch behind the left hood hinge the rubber line could have fallen off.

That hot cylinder is the light around the ignition switch so you can see where the key goes in the dark.

Most will put aftermarket gauges in, a fuel presser gauge is a important troubleshooting gauge. 15 psi is all you need.
 
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1990 Dodge D250 5.9L Cummins
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61 Posts
Discussion Starter · #4 ·
The fuel tank module has a adjustable slide and the screws do come loose, you might want to check that because the module might not be sitting on the the bottom like it's supposed to.

Check your vacuum it should be around 25hg's.. there is a low vacuum switch behind the left hood hinge the rubber line could have fallen off.

That hot cylinder is the light around the ignition switch so you can see where the key goes in the dark.

Most will put aftermarket gauges in, a fuel presser gauge is a important troubleshooting gauge. 15 psi is all you need.
thanks for the response man. Is the only way to check the fuel tank module by dropping the tank?

And the vacuum line/switch is connected, however the big round brake booster (?) appears to be leaking a little. I just took the top off where you put brake fluid in and the back reservoir is full and the front is halfway full.

I guess if that little cylinder is only for the light at ignition switch ill leave it off, i dont forsee myself needing it.

And I was thinking about adding aftermarket mechanical fuel pressure and oil pressure gauges, but I would like to fix whatever is causing the issues on the stock ones as well.

Thanks for getting back with me
 

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The oil pressure sending units do go bad.

If your fuel tank is full i'd just jack up the bed drivers side, and loosen the passenger side bolts enough to allow movement to raise the drivers side and also disconnect the fill tube.
 

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1990 Dodge D250 5.9L Cummins
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61 Posts
Discussion Starter · #6 ·
The oil pressure sending units do go bad.

If your fuel tank is full i'd just jack up the bed drivers side, and loosen the passenger side bolts enough to allow movement to raise the drivers side and also disconnect the fill tube.
Ok I’ll probably go get a replacement oil pressure sending unit from napa today. Along with a mechanical oil pressure gauge.

And I won’t be able to jack up the bed today, all the bolts are rusted to hell.

You see in the first picture called IMG 925, in the floor beside that chain is a red and black wire connected to nothing. I just followed it and it goes straight through the fire wall to the battery. Any idea what it was supposed to connect to? Or any of these vacant plugs?
 

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Late 1990 w250 727/3.07s
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First thing that comes to mind is check the dash ground, and make sure the cluster is plugged in (those round pins get lightly corroded from sitting). Everything you describe indicates a dash ground issue...
 

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1990 Dodge D250 5.9L Cummins
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Discussion Starter · #8 ·
First thing that comes to mind is check the dash ground, and make sure the cluster is plugged in (those round pins get lightly corroded from sitting). Everything you describe indicates a dash ground issue...
Ok great info. Where are the dash grounds? Sorry i am still learning all about this stuff.
 

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Ok I’ll probably go get a replacement oil pressure sending unit from napa today. Along with a mechanical oil pressure gauge.

And I won’t be able to jack up the bed today, all the bolts are rusted to hell.

You see in the first picture called IMG 925, in the floor beside that chain is a red and black wire connected to nothing. I just followed it and it goes straight through the fire wall to the battery. Any idea what it was supposed to connect to? Or any of these vacant plugs?
That red and black wire doesn't look Factory to me, looks like maybe CB wires or some other accessories he might have added.
 

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1990 Dodge D250 5.9L Cummins
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Discussion Starter · #11 ·
Update: Put a new oil pressure sending unit on, stock Oil pressure gauge works now thankfully. Next step is to get the speedometer and odometer to work, along with getting the Parking break light and abs light to turn off. I’m gonna attach a screenshot i took from another forum talking about similar issues to what i’m having and see if you think this could be my problem. Or perhaps the VSS maybe on the transmission? I haven’t messed with it at all yet or cleaned the connections so it could be that too
Font Document Number Electric blue
 

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The VSS assembly and wiring is the issue alot on these older Dodges. Also the sppedo gears are know to break in the dash cluster.
 

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1990 Dodge D250 5.9L Cummins
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Discussion Starter · #13 ·
The VSS assembly and wiring is the issue alot on these older Dodges. Also the sppedo gears are know to break in the dash cluster.
Ok great to hear. Once it stops raining here i’ll get out there and mess with the VSS first and see if it’s functioning or just dirty connections. I’ll update again with my next findings. Thanks again for all the advice oldram
 

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My old 92 didn't work when I bought it so I just used my Garmon.
 

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If it has the metal gearbox looking thing at the trans those can go bad.
 

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1990 Dodge D250 5.9L Cummins
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Discussion Starter · #16 ·
If it has the metal gearbox looking thing at the trans those can go bad.
Gotcha. And i can use the speedometer app on the iphone if absolutely necessary. I haven’t even drove past i’m guessing about 15-20mph just down my little dead end road just to test it. Brakes aren’t great so didn’t wanna go too fast. When I check out the VSS and clean up the area i’ll update you with my findings.
 

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1990 Dodge D250 5.9L Cummins
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Discussion Starter · #17 ·
Update: Just replaced the VSS today, Speedometer and Odometer still not functioning. And the temp sensor is still not working. All other gauges appear to be working correctly.

Also think there is probably a permanent flat spot on all the tires because when you get up to speed while going down the road it feels like riding on 4 flats even though they all have air.

I ordered a coolant temp sensor today from oreillys and realized it has to be the wrong one because it is tiny and the one on the truck has a big nut on it.

So i guess next step is to take the dash back apart and tear into the cluster to check the gears on the speedo and odo? Unless there is another speed sensor i’m unaware of on the 1990 d250
 

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Is yours a mechanical cable or electronic with wires to the dash?
 

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'93 D350 Dually Auto Extended Cab
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Look up how to read the date code on your tires. If they are delaminating they can cause very expensive damage.
 

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1990 Dodge D250 5.9L Cummins
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61 Posts
Discussion Starter · #20 ·
Is yours a mechanical cable or electronic with wires to the dash?
I think it’s electronic because there was only electrical connections connecting to the cluster from what i could tell. But don’t quote me on that. I’m not even sure what a mechanical cable would look like tbh.


and @Rug_Trucker what kind of damage could they cause?

Edit: It’s got the 3 speed transmission in it if that makes a difference
 
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