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Off-Roads Build Thread

18574 Views 112 Replies 24 Participants Last post by  Off-road
okay- so i have been doing plenty of crap to my truck and everyone seems to be doing build threads here so i guess here is mine.

bought the truck May of 2013 with 116k miles, as a pure virgin. never been chipped, no fifth wheel plate, no goose neck, no real trailer use anywhere.

it is a 2500 ho 6-speed. leather interior, laramie two tone, blue and chrome:hehe:

anyhow, when i bought it it had zero play in the steering, zero rust, and approx 17 mpg on the highway.

first mods i did to my truck were the Airdog 150 (found the forum after this purchase....:buttkick:) and edge juice with attitude.

after the edge, i quickly realized that a clutch was in order... it was at first slipping in 6th, then started in on 5th, and finally 4th when it was replaced... and the hydraulics were starting to fail as well.... so in went a south bend street dual disk, and south bend hydraulics. it holds well now....:party018:

then i heard that the smarty was an awesome stack with the juice, so i bought one and tried it, not super impressed but hey, i got it and it helps a bit in dd mode.

that held me over for quite a while until i again wanted to mod the truck....

so it was time for a better stereo and siriusxm. so i installed the old pioneer deck in the truck from my last truck and added the lifetime satalite radio subscription from the last truck.

then i added the red lights in the foot wells, it was too dark for me stock....

again this held me over for a while... then i decided to add the 4" MBRP stainless exhaust from the turbo to the tips. and went with duals in the rear, and 18" stainless tips. sounds and looks fantastic imho.

after a while the headlights really started to bother me, so i looked into HIDS and decided to do HID's in sport housings. so ordered the parts and installed. man was that the best decision yet. i can now see clearly in any driving condition, and they are adjusted no worse then running quad halogen bulbs in the same housings.

again the power bug reared its head and this time i decided to do the BHAF and silencer ring delete. this was right before a 900 mile trip back to iowa and lets just say, the silencer ring went back in.....

finally over christmas time, i decided enough was enough and wanted to do the HE351VE turbo swap and install the CPP 7x.010 injectors i had laying around..... so they went in 17january2015 along with head studs and the turbo.
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so now for the install picks and review.... sorry no pictures of the other mods... more concerned about finishing the project then taking a million images during it... this is the truck underhood to date. still kinda looks stock ish.....:thumbsup:



this is the he351ve installed and everything hooked up. yes it is tight, but it works well. you can also see the coolant line to the heater core in this image.



this is the drivers side of the engine bay, you can see the controller mount and the pressure sensor.

the pressure sensor and exhaust brake relay are mounted on the drivers side here:

i tapped the intake horn here
for the controller reference signal.

this is the ehaust hook up. it is an ebay 2nd gen HX40 downpipe made of stainless material. im not thrilled with the fit, but it works... i need to heat it with a torch and bend it around a few things better.



the next two images show the intake piping that needed to be changed for the turbo to hook up. the first is the pipe at the CAC



the second is the pip at the turbo. they are joined by a 3" boot between the 2 sections.



the final image is how i modified the shock tower for the new turbo electrical.



you can also see the lower coolant hose to the original outlet to the heater core, at the water pump. and the new oil return line. the stock oil return line may be reused, but i wanted to modify as little as possible in the event i wanted to go back to the hx35 for some reason. this made it a little pricier in some aspects, but overall it wasnt a hard swap. easily done in a day with all parts on hand.

the controller is a banshee II made by Dolan Steed. build article vendor page

the coolant lines are simply heater hose into -8 an push connect 45* elbows and the matching fitting in the turbo. again you could probably tap the VE for 3/8" pipe but this way any ve could be swapped in.

i already covered the down pipe, but it was from ebay, HX40 pipe

the suspension kit also came from ebay, the kit came complete with procomp es3000 shocks.

the adapter flange came from CPPDiesel.com, adapter.

as did the oil drain tube, oil drain.

the stock hx35 oil feed line feeds the turbo.

the intake parts were sourced from siliconeintakes.com, i used the 2.75 to 3" adapter at the turbo, and 3 3" couplers. and one section of 2' u bent stainless 3" pipe. cut the u in half and trim the ends to fit. you might chose to weld yours, i didnt for fear of install issues.....

the turbo was a take off from an '09 Ram with 30k miles on it.

i think that covers everything...
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good lookin' truck man! :thumbsup:

lets see some interior shots!
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Looking good Off-road.
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click the link im my signature is has all my pictures there. im too lazy to repost...

more truck images
I wish I had leather and not the rainbow cloth haha
its nice, but hot in the summer, and hot in the winter....
yea my gf has a Denali, Im in love with leather now haha.
Good work there Off-Road, some well thought out mods. How's the power with the injectors and turbo? Big difference?
Looking good! Liking the shocks a lot.
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ok, with the injectors and turbo.... and just the smarty this thing pulls harder then the edge smarty stack ever did..... im still playing with which works better... and so far i love the smarty on it. but as i turn the edge up..... hold on..... it is night and day difference.

i was driving last night and either my clutch didnt like it, of the truck broke the tires free at 45 last night..... i am hoping it isnt the clutch..... it only has 20k on it, and hasnt been beat on.....
I ran the a Edge/Smarty stack and decided to just run the Edge.. It was good power for sure with both but it died out up top. The Edge alone just seemed to be better but idk.. Sometimes I wonder if I should have kept the SO-3 around lol.
Lookin good off-road. Subscribing! One of these days I'll quit being lazy and make a thread.
Are you running different valve springs for the EB?
I have them, but haven't installed them yet. More or less they are on hold for now. They came in too late for me to install them last weekend....
got ya.

Tax time is here so I am on the lookout for a he351ve now. I have the controller I built, all the sensors and wiring.

I still need

Turbo
Injectors
hx40 downpipe
intercooler piping, cold pipe(right lingo?)
Springs

I need injectors too, not sure which to buy first haha. My stockers are getting tired.
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well, your retro fit of the turbo is a heck of a lot cleaner than mine was...well done. Im not sure for the 24v but I had to UP my stocker springs to 60# springs and I thought that our trucks came stock with 60# springs. If so, why would you need to up them? I want a VE again...
got ya.

Tax time is here so I am on the lookout for a he351ve now. I have the controller I built, all the sensors and wiring.

I still need

Turbo
Injectors
hx40 downpipe
intercooler piping, cold pipe(right lingo?)
Springs

I need injectors too, not sure which to buy first haha. My stockers are getting tired.
I have 7x.010 CPP sac's but I think I am running plenty of fuel.... I can turn the highway black if I goof the knobs on my controller..... And that is with the fueling turned down on the edge and the smarty..... On a side note, I don't really care at times when it does it, because pissing off the tailgaters is handy.....

The cold pipe was easy with 2 90's but I see places like CPP sell a common rail to 2g pipe too.....

As for the exhaust, and fittings, I may still have part numbers laying around somewhere for them....


However I am playing with the idea of trying to run the controller via drive pressure.... Only down side, the curve needs to be reversed right?

Also, might need to do a head gasket.... Not 100% yet, but have been seeing coolant by the valve cover.... No signs of it leaking anywhere else though, except a small amount looks to be leaking by the seam of the head and block.....

If it is leaking I am getting pushrods ordered so I can do them and the springs at the same time.....

Idk if I'd do a cam though...... I finally got the front structure to stop leaking..... Don't want to open it back up AGAIN.....
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youd only have to pull the cover, and not the case, so it wouldn't be so bad.

I plan to use Permatex 85420 sealant on all my gaskets. Its comparable to Hylomar Blue, which is said to be the best there is...only this is less then half the price.

Amazon.com: Permatex 85420 Permashield Fuel Resistant Gasket Dressing & Sealant, 2 oz Tube: Automotive

Except the oil pan...that will get RTV...
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