Check your oil quick see if its overfilled and smells like dieselThere’s no leaks or anything. I’m just confused by it all
....and one hard thing for most repair places to accept is that they may actually get a new defective part.Exactly. You changed the fuel control actuator and now you fuel consumption has changed drastically.
That sounds like a very strong hint to where the problem is to me.
I know, I know, "I just changed/installed a new/replaced the XXXXX, so that's not the problem". That's seems to be how dealers troubleshoot, and make a small fortune doing it.