Before I remove something else and break something else. Do the 6.7's have any issue with removing the Grid Heater. I live in South Texas so the winter is not a issue for me.
The grid heater itself doesn't pose the restriction, it is the parts of the casting that hold the grids that makes any sense. They block the flow from proceeding directly through the opening. Without it the air can expand readily into the plenum, whereas with the casting protruding into the flow area there is a large area of turbulence that carries all the way to cylinder #1. The restriction is there, it just can't be seen due to soot most of the time. See below with the grids removed.The 6.7L grid heaters don't pose a significant restriction to airflow.
So is that why some of the guys on here have blown #1 Cylinder. And also can you just get rid of the grids with stock system and be OK ! And are the grids what heats up or the whole plate ?? Just curious because i live in cold climate and if we can just take out the grids as seen in your picture and still get benefit of heat from plate that would be grat for me ?? Did I explain myself right !! Not that I dont want to buy youre grid heater delete but just trying to be practical with the cold climate up here? And If I used your grid heater delete at what temp would I have to use My espar at for truck to start in cold weather?? ThanksThe grid heater itself doesn't pose the restriction, it is the parts of the casting that hold the grids that makes any sense. They block the flow from proceeding directly through the opening. Without it the air can expand readily into the plenum, whereas with the casting protruding into the flow area there is a large area of turbulence that carries all the way to cylinder #1. The restriction is there, it just can't be seen due to soot most of the time. See below with the grids removed.
07.5-09 Dodge 6.7L Cummins Diesel Shibby Engineering Grid Heater Delete
The grids are resistive elements, think of a really dim light bulb filament.... They make a TON of heat and draw a lot of power. As a result of the power dissipation in the grids the heat spreads to the plate around it, but the plate itself does not cause the heating. There really is no benefit to pulling the grids out of the stock plate. No heater, you'll probably have to plug the espar in slightly below freezing.So is that why some of the guys on here have blown #1 Cylinder. Can you just get rid of the grids with stock system and be OK? Are the grids what heats up or the whole plate? Just curious because i live in cold climate and if we can just take out the grids as seen in your picture and still get benefit of heat from plate that would be grat for me ?? Did I explain myself right !! Not that I dont want to buy youre grid heater delete but just trying to be practical with the cold climate up here? And If I used your grid heater delete at what temp would I have to use My espar at for truck to start in cold weather?? Thanks
I could, but it would end up having to be an exchange program where you ship your old one back, and it'd have to work and be undamaged. The problem I can see with modifying the stock one is that the grids are meant to have air flow through them, and the only way to increase flow into the intake is to port around the grid, which essentially bypasses it and decreases its efficiency. It could be done, but you may see slightly harder starts :confused013: they wouldn't be nearly as bad as if you had no grid heater however.Shibby,
Can you make a grid heater support that does not have all the restrictions of a stock part?
If the heater itself is not much of a restriction that would work great. Better airflow than stock and still have a heater for those cold mornings.
Your grid heater delete looks like it will flow a lot more air than the stock part. You mentioned that there is a lot of turbulance to cylinder #1. Cylinder #1 is the front cylinder...did you mean the 6th cylinder at the rear of the engine is seeing a lot of turbulance? Just curious. I could see that the front cylinder being so close the heater grid that there is not very much distance for air turbulance to calm down before entering the cylinder.The grid heater itself doesn't pose the restriction, it is the parts of the casting that hold the grids that makes any sense. They block the flow from proceeding directly through the opening. Without it the air can expand readily into the plenum, whereas with the casting protruding into the flow area there is a large area of turbulence that carries all the way to cylinder #1. The restriction is there, it just can't be seen due to soot most of the time. See below with the grids removed.
07.5-09 Dodge 6.7L Cummins Diesel Shibby Engineering Grid Heater Delete