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If they are from injector parts, they are a sponsor and you can go to their area and ask them directly.
 

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i would recommend 7 hole because of the spray pattern and nozzle integrity
 
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· Diesel Filled Veins!
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i would recommend 7 hole because of the spray pattern and nozzle integrity

What he means in regards to nozzle integrity is you only have so much material at the nozzle to play with and punching an extra hole in there means there is less meat holding the nozzle together. People have been known to have the nozzle ends break off. Realisticaly thinking about this further, having 250hp 7 hole injectors, the same cross sectional area will be punched as 8 hole injectors of the same rating. hmmmm.
 

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There are a lot of factors in HP rating of injectors not just hole # and size. Many injectors have the same hole count and size but various ratings from the same manufacturer. II even makes a 10 or 11 hole nozzle IIRC.
 

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the II nozzles are not all the same size hole. the 8holes are decent, but its not just the tip, its how its set up, cleaning of injector + pop of pressure + matching.

Usually by the time you get a set of nozzles installed full injectors would be about the same price.
 

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The port size has nothing to do with the tip breaking off. The port size is SO TINY it makes no difference at all. Bad designs cause this kind of failure.

As to number of ports, it makes little difference. Bosch played around a lot with this, and settled on the 7 port. Combustion efficiency DID increase over the older 2 port tips of the 12valve, though.

Installing tips only is cheap and easy if you keep everything really clean, your tip quality is adequate, and your original pop pressure was fairly balanced to begin with. The pop pressure should change very little with the installation of tips, but I highly recommend carefully torquing your tips evenly, as the tapered threads (like pipe threads) can allow different depths which could affect pop pressure.

If it can't idle after installation, you either contaminated a tip (they are VERY VERY unforgiving of contamination-those ports are TINY) or the pop pressure will need to be adjusted. Pop pressure is set by applying pressure to the injector in a bench test and determining at what pressure the valve in the injector is overcome by the pressure. It is adjusted by changing shims on the spring that closes off the needle/seat valve in the tip. The actual pressure doesn't matter much, but it's very important that the injectors pop at the same pressure.
 

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IIRC OLD DDPs were 8 hole in the 200+hp range and newer ones (past few years) are 7 hole.
 

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I run a set of honed 8x.012s that I got from RCP Diesel and I love them. Very smooth power, fairly clean for that big of an injector, and they don't really get that much hotter than my Jammer 5's did.

Eric
 
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