91 Non Inter-cooled upgrades? - Dodge Cummins Diesel Forum
89-93 Powertrain Discussion of components that are directly involved in the power production and all that is needed to get and keep the truck moving . Engine , Transmission Ect...NO ADVERTISING

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post #1 of 3 (permalink) Old 08-11-2019, 03:31 PM Thread Starter
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91 Non Inter-cooled upgrades?

Iíve been driving my Ď91 single wheel W350, non IC, 5 speed Getrag as a daily driver and love it. Eventually I want to see if there are any recommended up grades that I can consider to improve my overall daily driving experience.

Iím not looking to do burn outs, burn coal or reach speeds of 100 mph. Iíll consider a different turbo if thereís any that are compatible, maybe (big maybe) making it IC. Aside from that I donít know what else can be done to the pre IC models.

Can you guys help a first gen-ner out. Thanks.

1992 W250 Intercooled, extended cab, Automatic, 4x4 Conversion, 2" body lift, Lizard Skin throughout cab, 3200 spring, THD pin, 3.54 Gears. 37x13.5x20R

1991 W350 Non-Intercooled, Single Cab, 5 speed GetRag, 4.10 Gears, Stock VE Pump 285/75/16R
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post #2 of 3 (permalink) Old 08-12-2019, 12:03 AM
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most common would be to.... well turn it into your 92 but in a 2x4 (or if its an open diff... 3x1) single cab manual trans version... in otherwords IC first then anything else ya prefer from the 92/93s I was tempted with onea my parts trucks cause its cabs pretty good... it woulda been the reverse of your situation as its an extended cab 92 with automatic and as its got a posi its a 4x2 instead I decided to use its frame and cab to turn my single cab 93 W250 into an extended cab with it....
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post #3 of 3 (permalink) Old 08-14-2019, 09:05 PM
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Since I have 3 non-IC trucks and 1 intercooled... I'll say that the cooler is overrated for a DD. Average driving doesn't see enough sustained load to benefit.

Get a 4" free-flowing exhaust in there, and a pyro. The non-IC have more tuning (power) potential due to the factory pump having more adjustment, and injectors being larger.

I'm working on piping a WH1C or HX35 (same fitment) into the factory non-IC crossover. A little massaging on the comp outlet, and a silicone adapter boot should do it.

93 W250 Club 6BTA |5spd |60/80/3.54/Lockright |4" lift |315/75R16 |HX35 |5x.012s |BD pin & gov spring
84 Ramcharger (project) 6BT |5spd |WH1C| D70/3.07 ...plus a few other 75-93 D/W trucks
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