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post #1 of 200 (permalink) Old 03-03-2009, 09:48 PM Thread Starter
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Modify Stock Airbox???

Hey guys i really dont wanna spend hundreds of dollars on a cold air intake...is there any free or very cheap way to just modify my stock airbox to get alot more air flow??? if so let me know..ive researched about this already and all i find is homemade cold air intakes but i havent seen anyone just modify the airbox alone..thanks and let me know if youve done it and if it helps for more airflow


98.5 24 valve cummins QCLB.5spd Straight Pipe..HBS 2.5" leveling kit. 35"s No silencer ring.homemade CAI
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post #2 of 200 (permalink) Old 03-04-2009, 12:33 PM
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My forced cold air induction cost me $2.
If you don't have a 3-1/2" hole saw it will cost you about $40

All you do is saw a hole in the firewall location shown after folding back the insulation.
Saw another hole in the lower rear passenger side of the stock airbox.
Connect the two holes together with 3" RV dump or clothes dryer hose.
No clamps or sealing needed, the offset inbetween the holes will lock the hose in. Leave the stock air hole open.
You're done.
What you are doing is cutting into the same channel that force feeds air to your vent system.
On my test hill this mod lowered EGTs by 150.

This is a copy of the same principal of the best air intake ever made, the Scotty.
It's no longer available, Scotty wanted to do something else.
I did this mod over 10 years ago, no problems at all. No water gets in the filter box
for the same reason it doesn't get in your vents.
Beware, this mod is loud, sounds like the turbo is in your glovebox.

Hole location


Mod installed and box pulled away for clarity below

Bill
'95 2500 4wd auto
'95 3500 5 speed heavy hauler
Stock for one day

Last edited by illflem; 04-09-2012 at 07:42 PM.
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post #3 of 200 (permalink) Old 03-04-2009, 12:37 PM
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you can also search swiss cheese mod as well.

jason

closet poster

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I would not sell it to you a$$ hole
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post #4 of 200 (permalink) Old 03-04-2009, 01:06 PM
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PSM is making basically the same thing, except he uses s smooth silicone hose. Works pretty good. It does make you notice the turbo. I put my silencer ring back in. It's not terrible, but you can't ignore it either!

http://www.psmdiesel.com/prod.php

Beyond that a lot of guys just forgo the stock box and put on the BHAF.

Custom pinstriped Power Wheel. I started out with very little... I still have most of it. Feel free to PM me anytime.
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post #5 of 200 (permalink) Old 03-04-2009, 01:43 PM
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$109!!!!!!!!
Knew I should have patented my idea.
Better picture than mine though.
Don't like it that they blocked off the stock hole.
Problem is when the base of your windshield is covered with snow it would choke your intake.
Some folks who have done this mod saw a bigger hole in the firewall than mine and use bigger hose.
If you do it this way you have to make the hole in the airbox oval as there isn't enough room in the bottom of the filter for a bigger round hole.


Bill
'95 2500 4wd auto
'95 3500 5 speed heavy hauler
Stock for one day

Last edited by illflem; 03-04-2009 at 01:49 PM.
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post #6 of 200 (permalink) Old 03-04-2009, 02:44 PM Thread Starter
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will it add any horsepower??

98.5 24 valve cummins QCLB.5spd Straight Pipe..HBS 2.5" leveling kit. 35"s No silencer ring.homemade CAI
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post #7 of 200 (permalink) Old 03-04-2009, 03:41 PM
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Quote:
Originally Posted by mikeluna_17 View Post
will it add any horsepower??
Not in the typical sense.
It will add usable hp meaning that the egts will stay out of the danger zone for longer so you can reach higher hp.
Same goes for a larger exhaust.

Bill
'95 2500 4wd auto
'95 3500 5 speed heavy hauler
Stock for one day
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post #8 of 200 (permalink) Old 03-04-2009, 04:59 PM Thread Starter
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alright well so i got my rv dump hose..now i just gotta cut the holes and im done...i do have my silencer ring removed from the turbo..i hope this dont get too loud

98.5 24 valve cummins QCLB.5spd Straight Pipe..HBS 2.5" leveling kit. 35"s No silencer ring.homemade CAI
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post #9 of 200 (permalink) Old 03-04-2009, 07:45 PM
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I bet you'll be putting the ring back in especally if anyone sits in the passenger seat.

Bill
'95 2500 4wd auto
'95 3500 5 speed heavy hauler
Stock for one day
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post #10 of 200 (permalink) Old 03-04-2009, 08:26 PM Thread Starter
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HOLY CRAP!! i finished now and went for a ride..and all i can say is WOW...this sounds fricken sweet!!! it sounds like a f16!!

98.5 24 valve cummins QCLB.5spd Straight Pipe..HBS 2.5" leveling kit. 35"s No silencer ring.homemade CAI
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post #11 of 200 (permalink) Old 03-04-2009, 08:29 PM
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I have a swiss cheesed box in my toolbox, if anybody wants it you can have it... i went bhaf. it's a nice whomp whomp sound now.

it always feels good to do free mods!!! glad for you man, not many more left out there, time for the wallet.

Truckless, Carless, Homeless, Jobless
so I'm having a rough decade...... oh well.
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post #12 of 200 (permalink) Old 03-04-2009, 08:36 PM Thread Starter
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lol i know man i think this is it for the free mods...time to start openin the wallet

98.5 24 valve cummins QCLB.5spd Straight Pipe..HBS 2.5" leveling kit. 35"s No silencer ring.homemade CAI
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