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| 98.5-02 Performance Parts Discussion Discussion of Performance Parts For the 98-02 Trucks No Advertising ...NO ADVERTISING |
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#1 (permalink) |
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Cummins Enthusiast
Join Date: Jun 2009
Location: Middletown, Ohio
Posts: 206
Thanks: 1
Thanked 1 Time in 1 Post
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turbo and injectors install
is it that hard? could i do it myself? or should i have a shop do it ? i have never done it before and im only 17 so???
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01 2500 Reg Cab 4x4 | Built Goerend Trans | smarty | .093 tubes & lines | 4inch to 5inch stack | ISSPRO gauges | II hotrod pump | boost fooler | FASS 150 | BHAF
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#2 (permalink) |
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Diesel Head
Join Date: Feb 2007
Location: Chicago/West Lafayette
Posts: 2,187
Thanks: 2
Thanked 10 Times in 9 Posts
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Injectors the first time i did them took 2 hours... turbo was frustrating but definetly do-able. I am one 21 and it was a good time! i never did them before... you can search "injector install tips" and you will find some good article/posts about it... Turbo is easy as pie.
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2000 QCSB, 47RE, Converter and VB, 150hp Sticks, Edge Comp, Leveling kit and 315's, Fass150, All the important Gauges, BHAF, 6" Black Miters, HTT 62/71/13SS!!
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#3 (permalink) |
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Cummins Enthusiast
Join Date: Jun 2009
Location: Middletown, Ohio
Posts: 206
Thanks: 1
Thanked 1 Time in 1 Post
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so you think i could do it with otu messing anything up i just dont wan to send it to a shop and pay a fortune to get it installed
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01 2500 Reg Cab 4x4 | Built Goerend Trans | smarty | .093 tubes & lines | 4inch to 5inch stack | ISSPRO gauges | II hotrod pump | boost fooler | FASS 150 | BHAF
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#4 (permalink) |
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Cummins Fanatic
Join Date: May 2009
Location: Las Vegas
Posts: 145
Thanks: 2
Thanked 11 Times in 11 Posts
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The turbo is easy just time consuming. If you are putting in the same kind of turbo on . If going bigger their are other problems with getting it to fit like down pipe and oil drain. The injectors can be a PIA the back two injector lines can be difficult to line back up so don't bend them to far to get the connector tubes out. I used a piece of 1 inch copper tube with a washer on top and put a bolt through into injector and used it as a puller the injectors came out allot easier. also watch for the copper washers on the injectors make sure they come out with it and go back on. Just take your time. Good luck
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2000 4x4 auto aem workhorse intake cfm+ s300 3rd gen track bar conversion bd steering stabilizer 4"exhaust rv275 fass 95 Adrenaline w/pulse |
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#5 (permalink) |
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Cummins Enthusiast
Join Date: Jun 2009
Location: Middletown, Ohio
Posts: 206
Thanks: 1
Thanked 1 Time in 1 Post
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thanks i hope i dont mess anything up
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01 2500 Reg Cab 4x4 | Built Goerend Trans | smarty | .093 tubes & lines | 4inch to 5inch stack | ISSPRO gauges | II hotrod pump | boost fooler | FASS 150 | BHAF
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#6 (permalink) |
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Diesel Freak
Join Date: Jan 2008
Location: Waynesburg, KY
Posts: 645
Thanks: 14
Thanked 2 Times in 2 Posts
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I have been asking myself the same question that you just asked bahdiesel2001. I will be gettin some new sticks and a turbo this spring/summer and want to try to do them both myself becuase from what I've read in the articles on the forum they're not that hard to do if you just take your time....but on the other hand i don't want to screw anything up either....Got my diesel mechanic to give me a price on how much he would charge me to install the injectors and the turbo and he said $250. Then I asked how much to just install the injectors and he said $100. That might not be a bad price but my thinking is, if I could do it myself and not tear anything up then that would be $250 or $100 on a set of headstuds or some other upgrade.... so i don't know what to do either....
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01.5 2500 QC 4X4 6spd, DRAG COMP, KENNY DD CLUTCH, Hardened Output Shaft, RSD 5" exhaust, AEM Bruteforce, FASS 150/150, HTT Exhaust Manifold, ISSPRO (FP, boost, pyro), Thanks to James at Rollin Smoke Diesel.... |
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#7 (permalink) |
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Cummins Enthusiast
Join Date: Dec 2008
Location: nc
Posts: 215
Thanks: 0
Thanked 1 Time in 1 Post
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guys i thought about letting a diesel mechanic doing it but decided to do it myself. Just take your time don't get in a hurry. Its pretty easy.
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99 cummins 4" exhaust, comp, smarty revo, bhaf w/ heat shield, airdog 150, autometer gauges, silencer ring mia, hbs leveling kit, 125's, ready for trans and turbo |
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| The Following User Says Thank You to jl99cummins For This Useful Post: | m_reynolds (11-04-2009) |
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#8 (permalink) | |
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Diesel Head
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Quote:
honestly, if you feel uncomfortable with the injector install, have the shop do it but shadow them and just tag along...it's cheap enough that you can afford it but you will gain enough knowledge to do it the next time by yourself. changing injectors is a good skill to have. if the power bug has gotten you, you will be doing it alot. and for the turbo, it really is straight forward, but i would recruit a friend to tag along...it is a lot easier to have someone hold while you tighten...and if you decide to do both by yourself, then read up as much as you can and dont be afraid to ask questions
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2001 4x4 - ACDC ..."i've got gauges so i'll race ya..." Powered by FBD
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| The Following User Says Thank You to Gixxer_750 For This Useful Post: | m_reynolds (11-04-2009) |
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#9 (permalink) |
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TECH SPECIALIST
![]() Join Date: Jul 2008
Location: Cardington, Ohio
Posts: 3,669
Thanks: 2
Thanked 202 Times in 128 Posts
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I dont know where middletown is but if you want to head over to my place il do it rather cheap and show you want to watch out for the next time so you can do it yourself with more confidence. Not that bad really, just a little nerve racking the first time. I just swapped my injectors and delivery valves 2 days ago for like the 10th time.
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2000 QCSB, built auto, P7100, 131 dvs, 4gsk, .084 lines and tubes, 7 x .014s, 22*s, maxspool 2.5 cam, 110# valve springs, 125ft lb head bolts, 66/74/.9 ohiocoalrollers.com
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#10 (permalink) | |
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Diesel Freak
Join Date: Jan 2008
Location: Waynesburg, KY
Posts: 645
Thanks: 14
Thanked 2 Times in 2 Posts
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Quote:
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01.5 2500 QC 4X4 6spd, DRAG COMP, KENNY DD CLUTCH, Hardened Output Shaft, RSD 5" exhaust, AEM Bruteforce, FASS 150/150, HTT Exhaust Manifold, ISSPRO (FP, boost, pyro), Thanks to James at Rollin Smoke Diesel.... |
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#11 (permalink) |
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Diesel Head
Join Date: Nov 2008
Location: leon, ia
Posts: 1,841
Thanks: 2
Thanked 29 Times in 28 Posts
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That pricing sounds right atleast thats what i charge. Its really not hard to do but can be intimidating if youve never done it before. Just take your time once your done youll know more about your truck than you did before and be proud to say you did the work as long as it runs good. lol. Id rather do injectors than replace a stock turbo the bolts can be a pain to get loose sometimes. I usually pull the turbo and downpipe out the front all in one piece when pulling a hx35 that seems easier than messing with the rusty bots on the downpipe.
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2002 2500 4x4 6 speed Please provide physical proof to back this up.....or refrain from posting it. Engineered Diesel Turbos/Southern Diesel Extreme Injectors |
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| The Following User Says Thank You to kjpcummins For This Useful Post: | m_reynolds (11-04-2009) |
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#12 (permalink) |
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Diesel Head
Join Date: Feb 2008
Location: In the Effin Getto, LA
Posts: 2,498
Thanks: 38
Thanked 56 Times in 42 Posts
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injectors are easy. pop put the tube, remove the injector keeper, thread a bolt in the injector, and pop the injector out and repeat. if you do get in a bind... thats what were here for.
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'02 | 2WD | 2500 | NV4500 ![]() "Diesels dont run away. Diesels over speed, mechanics run away"
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| The Following User Says Thank You to BlackedOut02 For This Useful Post: | m_reynolds (11-04-2009) |
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