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98.5-02 Maintenance This is the 1998.5 2002 Dodge Cummins Maintenance Articles Section

 


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Old 02-12-2006, 10:09 PM   #1 (permalink)
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Parking Brake Adjustment (rear disc)

This is another common problem out there for manual trans trucks. You park on a slope or hill and the parking brake isn't holding. How do you fix this problem?

Easy...



Jack up the rear axle and block it (jack stands). Safety first!

Inside this little recess is a rubber plug. Your going to need a pair of needle nosed pliers to pull the rubber plug out.

Now believe it or not behind this little slot is a star wheel. But it doesn't have sharp points on it. They are more kind of rounded. If I remember right you turn the wheel upwards to tighten the shoes in the drum assembly. Now check your settings now and then by turning the wheel on the same side. If the shoes start to drag then turn the star wheel in the reverse direction till it stops dragging.

Now put the rubber plug back in. You can use a flat blade screwdriver to start the rubber plug back in place. Then use a blunt object to finish pushing into place.

Now do the other side the same way.

You will notice that the parking brake pedal will be much highier off the floor when used. But you will now know when the pedal gets close to the floor its time to re-adjust you parking brake again.

WARNING! - I've seen several other people make adjustment using the nut on the cable. This is not a adjustment point for the shoes! This is a cable slack adjustment DO NOT use for adjustment purposes. If you do you will short the pull length of the parking brake cable. This might cause the shoes to drag because the cable is too short now.

Another Tidbit From The Mopar1973Man...
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Old 02-12-2006, 10:17 PM   #2 (permalink)
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I never can remember the direction on the star wheel either but it will only go one way so that makes it easy, I check mine every 10k when I rotate tires and it usually only takes a few clicks till the shoes start to drag then I quit

Good writeup...thanks man :thumbsup
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Old 02-13-2006, 01:15 AM   #3 (permalink)
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good write up, its not so much the parking brake adjust though as it is just the brake adjustment its self.
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Old 02-13-2006, 07:27 AM   #4 (permalink)
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Quote:
Originally Posted by Monster Truck
good write up, its not so much the parking brake adjust though as it is just the brake adjustment its self.
Thank you...

That depends on if your a rear disc brakes or rear drum brakes...

If you have rear drum your main shoes are your parking brake shoes...

If you have rear disc your main shoes are NOT your parking brake shoes. The parking brake shoes are a separate set inside the hub area of the rotor. There is a mini drum with the parking brake shoes inside.
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Old 02-13-2006, 07:19 PM   #5 (permalink)
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ahh ive been looking for this!!! mine dont hold, and i dont know if theyre burnt up, or just need to be adjusted!!!!! so just adjust til the wheel drags a bit??? yes i have rear discs!!! ahhhh!!!
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Old 02-13-2006, 07:21 PM   #6 (permalink)
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and a star bit? any idea what "T" size or whatever
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Old 02-14-2006, 09:38 AM   #7 (permalink)
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Quote:
Originally Posted by Jakey's'01H.O.
and a star bit? any idea what "T" size or whatever
Jakey you need two tools. Flat blade screwdriver and a pair of needle nose. You use the needle nose to pull the rubber plug out of the slot. The flat blade you use to pry up or down to spin the star wheel inside. Think of a doughnut with a lumpy outside ring.

There adjusted exactly the same as old style drum brakes...
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Old 02-14-2006, 09:41 PM   #8 (permalink)
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Quote:
Originally Posted by Jakey's'01H.O.
ahh ive been looking for this!!! mine dont hold, and i dont know if theyre burnt up, or just need to be adjusted!!!!! so just adjust til the wheel drags a bit??? yes i have rear discs!!! ahhhh!!!
If you have disc brakes on the rear yer truck is a 01.5

The 01 will have drums on the back
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Old 02-14-2006, 11:51 PM   #9 (permalink)
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ooooooo cool
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Old 04-10-2006, 03:12 PM   #10 (permalink)
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Post THESE ARE KICKIN MY beepbeepbeep

ive tried two different times now, to get the damn rear discs off, hittin the hub of the rotor with a steel hammer, and the disc itslef with a rubber mallet...and it wont budge...ill try to adjust the ebrake, but i bought replacements two months ago, and would like to get fresh ones in...help me out!!!!!!!!!!!!
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Old 04-10-2006, 03:39 PM   #11 (permalink)
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Question

okay got them adjusted. they adjust to the BACK of the truck, so when ur adjusting them, rotate the adjuster counter clockwise...they are maxed out, and when i put two lugnuts on one stud, and try to turn the wheel, theyll still turn, more resistance than before, but i dont think itll hold on a hill...so again...i ask how do ya get the rear rotors off...grrr..so i can get these brand new ones in...i dont even know how many times ive seen people to back up the enclosed trailer just jump in not looking if the e-brake is even on already...the owner before me really burnt these up!!
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Old 04-10-2006, 10:11 PM   #12 (permalink)
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Jake...

There should be a set of jam nuts in the hub area. You must remove the axle shaft. Then take out the two jam nuts. Then there is a set of cone bearings in there. Then it should come off... This is using the information from my older 1972 Dodge that I pulled the rear drums off of to do brake work on... But it should be simular to do...

I hope this helps...
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