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Old 08-08-2009, 01:44 AM   #1 (permalink)
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4K gsk kit instructions

Does any have a guide to installing a 4k gsk? i got the kit from pdr diesel but the instructions are totally unreadable because its a really light crappy photocopy.
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Old 08-08-2009, 09:16 AM   #2 (permalink)
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http://www.pacbrake.com/PDF/L5658.PDF

I am installing mine today also!
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Old 08-08-2009, 10:09 AM   #3 (permalink)
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A little trick that helped me......
After almost completely loosening the nut I used a long thin (less than 1/8") drift pin punch and held it against the stud.
Then I finished loosening the nut and pulled it onto the punch with my pencil magnet.
I continued on pulling everything else out the same way.
When putting it back together I did it the same way.
It gave me peace of mind to have something other than my magnet holding stuff from dropping into my pump.

KO
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Old 08-08-2009, 12:06 PM   #4 (permalink)
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On the same topic kind of. I installed a 4000 GSK in my truck yesterday afternoon (Very simple install by the way. In the instruction it said to remove all of the stock inner springs, the factory lower seat and Any shims I could not see very well through the hole, and I tried to stick my magnet in there to pickup any shims that may be in there but I could not find any. How common is it that there will be shims in there? If there are shims in there what is the easiest way to get them out? I couldn't find any so I'm pretty sure there were none. I installed the new springs and everything went back together fine. But it is kinda in the back of my head that I may have left a shim in there that I could not see. Any suggestions?
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Old 08-08-2009, 04:51 PM   #5 (permalink)
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sweet apple man, those instructions are good. do they ones for 60 lbs valve springs or afc spring kits?
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Old 08-08-2009, 06:07 PM   #6 (permalink)
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Here is another posting on here dealing with the valve springs:
installing 4GSK and HD vale springs??

Here is one for the exhaust springs:
http://pacbrake.com/PDF/L5930.PDF

Or go to this which is the same thing:
Valve and Gov spring installation

Here is one for the AFC:
Installation Instructions

Here is a general information one:
Diesel Database :: Your Source For Diesel Technical Information
Fritz's Dodge Ram Tech
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Old 08-08-2009, 06:33 PM   #7 (permalink)
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Mine didn't have any shims in it. Neither of them.


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Old 08-08-2009, 08:14 PM   #8 (permalink)
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I did pull one small shim that was under the medium spring. I have the 96 215 pump if that makes any difference.
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Old 04-05-2013, 11:26 PM   #9 (permalink)
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Good 4GSK thread!
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Old 04-06-2013, 02:43 AM   #10 (permalink)
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Some trucks don't have shims. My one buddy and his dads truck didn't have any. But mine and another buddies I did had them. Just depends

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Old 04-08-2013, 07:02 PM   #11 (permalink)
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Threw in my new 4K springs in today also......

I had one shim (super thin circular spacer) on one side, and none on the other. The one was under the big spring. Definitely have to dig to make sure.
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