EGR Cooler Delete Instructions w/Pics

***Compcowboy*** · 08-03-2008, 09:01 PM

I finally did it. Took about 2 hours without any instructions. Pretty simple really just a couple harder to reach bolts.

You will need to get about a 16" long section of 3/4" rubber hose to do the install as i did. If you choose to block the lines off you will need a 1/2" threaded plug and a piece of 5/8" stock to go in the other line.

Here are the instructions:

__________________
691 Hp 1200+ Tq - 2007 6.7 TWIN TURBO DUAL CP3 2500 Bighorn 4x4 6-spd Manual, 64/71/14 over a S400, Airdog 150, ARP Head Studs, TS MP-8, Airbags with Dual Control Air Comp., H&S Delete & Downpipe, What EGR?, Valair Dual Disk, Amsoil Bmk-11 Bypass, 295/70/R17 Toyos on Walker Evans Wheels,6" Aussies & Hushpower Muffler & DiProcol Gauges & 120HP nozzles (Installed!) Thanks to Wally At FTEDiesel!!!!! PMT is gone, Smarty is Gone!, H&S TO THE RESCUE!

Black Maxx on the way.

Last edited by Compcowboy : 10-22-2008 at 11:17 PM.

nacho · 08-03-2008, 09:05 PM

Thanks for that you do good work I'll be doing mine soon.

__________________
2007.5 6.7 6 speed auto.Smarty Edge Juice with Attitude. 5" badp tb egr mia, raptor 150

porkchop2245 · 08-03-2008, 09:07 PM

Great write up comp as always

__________________
2007 Mineral Gray 2500 6.7 Cummins 6 speed auto,6in Bds lift,35in motorcraft courser ats,5.9 Flat air filter,BayArea 4in TBE ,Missing EGR must have fell off

Vortex Bedliner and Sprayed Rockers, Chrome door handles

Last edited by porkchop2245 : 08-03-2008 at 09:08 PM. Reason: spellin

smoke46 · 08-03-2008, 09:09 PM

Damn chris, I have to throw my instructions to recycle bin now.

You nerd, I wish I knew how to photoshop the pictures a little faster. Good job.:thumbsup

smoke46 · 08-03-2008, 09:10 PM

Porkchop, you must be working today.

***Compcowboy*** · 08-03-2008, 09:11 PM

HAHA, Without your ambition i dont think i would have done this yet. So credit is Due to you and whoever else had tried this out previously, now people have some instructions to guide them.

__________________
691 Hp 1200+ Tq - 2007 6.7 TWIN TURBO DUAL CP3 2500 Bighorn 4x4 6-spd Manual, 64/71/14 over a S400, Airdog 150, ARP Head Studs, TS MP-8, Airbags with Dual Control Air Comp., H&S Delete & Downpipe, What EGR?, Valair Dual Disk, Amsoil Bmk-11 Bypass, 295/70/R17 Toyos on Walker Evans Wheels,6" Aussies & Hushpower Muffler & DiProcol Gauges & 120HP nozzles (Installed!) Thanks to Wally At FTEDiesel!!!!! PMT is gone, Smarty is Gone!, H&S TO THE RESCUE!

Black Maxx on the way.

MattTN23 · 08-03-2008, 09:11 PM

Great job, I really appreciate all the step by step instructions. I used them to do the EGR delete and I will most def. use these to do the cooler delete as well. Have you noticed any changes with the cooler deleted? Sound? Exhaust brake? More boost? anything?

__________________
2007.5 Dodge Ram 3500 4x4 QC Dually Lonestar Edition, Silver with Bucket Seats/ AFE Stage 2 Pro Dry S Air Intake/ Edge Juice w/ Attitude+HOT-UNLOCK/ BADP 4" Downpipe and DPF delete w/ MBRP muffler delete pipe/ EGR delete CODE FREE Thanks to The SMARTY S67ME

***Compcowboy*** · 08-03-2008, 09:14 PM

I havent hardly driven the truck since. Did the delete about 2 hours ago. I will post reviews up as i put the miles on. I have about a 300 mile trip tomorrow.

__________________
691 Hp 1200+ Tq - 2007 6.7 TWIN TURBO DUAL CP3 2500 Bighorn 4x4 6-spd Manual, 64/71/14 over a S400, Airdog 150, ARP Head Studs, TS MP-8, Airbags with Dual Control Air Comp., H&S Delete & Downpipe, What EGR?, Valair Dual Disk, Amsoil Bmk-11 Bypass, 295/70/R17 Toyos on Walker Evans Wheels,6" Aussies & Hushpower Muffler & DiProcol Gauges & 120HP nozzles (Installed!) Thanks to Wally At FTEDiesel!!!!! PMT is gone, Smarty is Gone!, H&S TO THE RESCUE!

Black Maxx on the way.

porkchop2245 · 08-03-2008, 09:15 PM

Yup smoke pulling my 16hr day cant wait to get plates and do this mod later this week

__________________
2007 Mineral Gray 2500 6.7 Cummins 6 speed auto,6in Bds lift,35in motorcraft courser ats,5.9 Flat air filter,BayArea 4in TBE ,Missing EGR must have fell off

Vortex Bedliner and Sprayed Rockers, Chrome door handles

MattTN23 · 08-03-2008, 09:16 PM

I see.. well thanks again for the instructions..

__________________
2007.5 Dodge Ram 3500 4x4 QC Dually Lonestar Edition, Silver with Bucket Seats/ AFE Stage 2 Pro Dry S Air Intake/ Edge Juice w/ Attitude+HOT-UNLOCK/ BADP 4" Downpipe and DPF delete w/ MBRP muffler delete pipe/ EGR delete CODE FREE Thanks to The SMARTY S67ME

jrod23 · 08-03-2008, 09:20 PM

Thanks for the pics , :thumbsup Hey I heard some people getting wierd noises from the turbo or somthing when they deleted the cooler . How's your truck running?

__________________

07.5 qc 4x4 6.7 on 20's with cooper zeons.afe 6"megacannon,MP-8,Edge Att, badp 4"

b1222white · 08-03-2008, 09:26 PM

Needs to be a sticky.

__________________
2008 2500 6.7 4x4 SLT Lonestar 6spd auto, slightly modified...............

08-03-2008, 09:01 PM	#1 (permalink)
*Compcowboy* Washington Chapter Vice President Join Date: Nov 2007 Location: Kennewick, Wa Posts: 4,979 Thanks: 1 Thanked 13 Times in 13 Posts Compcowboy's Truck Pics	EGR Cooler Delete Instructions w/Pics I finally did it. Took about 2 hours without any instructions. Pretty simple really just a couple harder to reach bolts. You will need to get about a 16" long section of 3/4" rubber hose to do the install as i did. If you choose to block the lines off you will need a 1/2" threaded plug and a piece of 5/8" stock to go in the other line. Here are the instructions: __________________ 691 Hp 1200+ Tq - 2007 6.7 TWIN TURBO DUAL CP3 2500 Bighorn 4x4 6-spd Manual, 64/71/14 over a S400, Airdog 150, ARP Head Studs, TS MP-8, Airbags with Dual Control Air Comp., H&S Delete & Downpipe, What EGR?, Valair Dual Disk, Amsoil Bmk-11 Bypass, 295/70/R17 Toyos on Walker Evans Wheels,6" Aussies & Hushpower Muffler & DiProcol Gauges & 120HP nozzles (Installed!) Thanks to Wally At FTEDiesel!!!!! PMT is gone, Smarty is Gone!, H&S TO THE RESCUE! Black Maxx on the way. Last edited by Compcowboy : 10-22-2008 at 11:17 PM.

08-03-2008, 09:09 PM	#4 (permalink)
smoke46 Banned Join Date: May 2008 Location: Hallettsville, Texas Posts: 713 Thanks: 0 Thanked 0 Times in 0 Posts smoke46's Truck Pics	Damn chris, I have to throw my instructions to recycle bin now.You nerd, I wish I knew how to photoshop the pictures a little faster. Good job.:thumbsup

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08-03-2008, 09:05 PM	#2 (permalink)
nacho DIESEL FAN Join Date: Oct 2007 Location: Montana Posts: 62 Thanks: 0 Thanked 0 Times in 0 Posts nacho's Truck Pics	Thanks for that you do good work I'll be doing mine soon. __________________ 2007.5 6.7 6 speed auto.Smarty Edge Juice with Attitude. 5" badp tb egr mia, raptor 150

08-03-2008, 09:07 PM	#3 (permalink)
porkchop2245 Cummins Nut Join Date: Oct 2007 Location: Hurlock Md Posts: 368 Thanks: 0 Thanked 0 Times in 0 Posts porkchop2245's Truck Pics	Great write up comp as always __________________ 2007 Mineral Gray 2500 6.7 Cummins 6 speed auto,6in Bds lift,35in motorcraft courser ats,5.9 Flat air filter,BayArea 4in TBE ,Missing EGR must have fell off Vortex Bedliner and Sprayed Rockers, Chrome door handles Last edited by porkchop2245 : 08-03-2008 at 09:08 PM. Reason: spellin

08-03-2008, 09:10 PM	#5 (permalink)
smoke46 Banned Join Date: May 2008 Location: Hallettsville, Texas Posts: 713 Thanks: 0 Thanked 0 Times in 0 Posts smoke46's Truck Pics	Porkchop, you must be working today.

08-03-2008, 09:11 PM	#6 (permalink)
*Compcowboy* Washington Chapter Vice President Join Date: Nov 2007 Location: Kennewick, Wa Posts: 4,979 Thanks: 1 Thanked 13 Times in 13 Posts Compcowboy's Truck Pics	HAHA, Without your ambition i dont think i would have done this yet. So credit is Due to you and whoever else had tried this out previously, now people have some instructions to guide them. __________________ 691 Hp 1200+ Tq - 2007 6.7 TWIN TURBO DUAL CP3 2500 Bighorn 4x4 6-spd Manual, 64/71/14 over a S400, Airdog 150, ARP Head Studs, TS MP-8, Airbags with Dual Control Air Comp., H&S Delete & Downpipe, What EGR?, Valair Dual Disk, Amsoil Bmk-11 Bypass, 295/70/R17 Toyos on Walker Evans Wheels,6" Aussies & Hushpower Muffler & DiProcol Gauges & 120HP nozzles (Installed!) Thanks to Wally At FTEDiesel!!!!! PMT is gone, Smarty is Gone!, H&S TO THE RESCUE! Black Maxx on the way.

08-03-2008, 09:11 PM	#7 (permalink)
MattTN23 Diesel Freak Join Date: Nov 2007 Location: Memphis, TN Posts: 536 Thanks: 2 Thanked 6 Times in 5 Posts MattTN23's Truck Pics	Great job, I really appreciate all the step by step instructions. I used them to do the EGR delete and I will most def. use these to do the cooler delete as well. Have you noticed any changes with the cooler deleted? Sound? Exhaust brake? More boost? anything? __________________ 2007.5 Dodge Ram 3500 4x4 QC Dually Lonestar Edition, Silver with Bucket Seats/ AFE Stage 2 Pro Dry S Air Intake/ Edge Juice w/ Attitude+HOT-UNLOCK/ BADP 4" Downpipe and DPF delete w/ MBRP muffler delete pipe/ EGR delete CODE FREE Thanks to The SMARTY S67ME

08-03-2008, 09:14 PM	#8 (permalink)
*Compcowboy* Washington Chapter Vice President Join Date: Nov 2007 Location: Kennewick, Wa Posts: 4,979 Thanks: 1 Thanked 13 Times in 13 Posts Compcowboy's Truck Pics	I havent hardly driven the truck since. Did the delete about 2 hours ago. I will post reviews up as i put the miles on. I have about a 300 mile trip tomorrow. __________________ 691 Hp 1200+ Tq - 2007 6.7 TWIN TURBO DUAL CP3 2500 Bighorn 4x4 6-spd Manual, 64/71/14 over a S400, Airdog 150, ARP Head Studs, TS MP-8, Airbags with Dual Control Air Comp., H&S Delete & Downpipe, What EGR?, Valair Dual Disk, Amsoil Bmk-11 Bypass, 295/70/R17 Toyos on Walker Evans Wheels,6" Aussies & Hushpower Muffler & DiProcol Gauges & 120HP nozzles (Installed!) Thanks to Wally At FTEDiesel!!!!! PMT is gone, Smarty is Gone!, H&S TO THE RESCUE! Black Maxx on the way.

08-03-2008, 09:15 PM	#9 (permalink)
porkchop2245 Cummins Nut Join Date: Oct 2007 Location: Hurlock Md Posts: 368 Thanks: 0 Thanked 0 Times in 0 Posts porkchop2245's Truck Pics	Yup smoke pulling my 16hr day cant wait to get plates and do this mod later this week __________________ 2007 Mineral Gray 2500 6.7 Cummins 6 speed auto,6in Bds lift,35in motorcraft courser ats,5.9 Flat air filter,BayArea 4in TBE ,Missing EGR must have fell off Vortex Bedliner and Sprayed Rockers, Chrome door handles

08-03-2008, 09:16 PM	#10 (permalink)
MattTN23 Diesel Freak Join Date: Nov 2007 Location: Memphis, TN Posts: 536 Thanks: 2 Thanked 6 Times in 5 Posts MattTN23's Truck Pics	I see.. well thanks again for the instructions.. __________________ 2007.5 Dodge Ram 3500 4x4 QC Dually Lonestar Edition, Silver with Bucket Seats/ AFE Stage 2 Pro Dry S Air Intake/ Edge Juice w/ Attitude+HOT-UNLOCK/ BADP 4" Downpipe and DPF delete w/ MBRP muffler delete pipe/ EGR delete CODE FREE Thanks to The SMARTY S67ME

08-03-2008, 09:20 PM	#11 (permalink)
jrod23 Cummins Fan Join Date: Jan 2008 Location: Houston/ Texas Posts: 30 Thanks: 0 Thanked 0 Times in 0 Posts jrod23's Truck Pics	Thanks for the pics , :thumbsup Hey I heard some people getting wierd noises from the turbo or somthing when they deleted the cooler . How's your truck running? __________________ 07.5 qc 4x4 6.7 on 20's with cooper zeons.afe 6"megacannon,MP-8,Edge Att, badp 4"

08-03-2008, 09:26 PM	#12 (permalink)
b1222white Cummins Nut Join Date: Jan 2008 Location: Texas Posts: 432 Thanks: 2 Thanked 0 Times in 0 Posts b1222white's Truck Pics	Needs to be a sticky. __________________ 2008 2500 6.7 4x4 SLT Lonestar 6spd auto, slightly modified...............