3rd Gen Injector Removal/Install Procedure

[Jeff K]

Over on the TDR there is a good 3rd gen injector install procedure that was written by "sag2" which includes pictures of most steps. I found it extremely useful when doing my injectors. I have taken sag2's procedure and combined it with the instructions supplied by DDP with my injectors, and put it all in a pdf document so that it is easy to download and print off. Enjoy

Attached Images

Cummins Injector Install Procedure.pdf (1.68 MB, 4891 views)

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2007.5, 6.7L HE, 68RFE, Smarty, Thuren Fab Suspension, Carli Air Bags, Toyo M/T's

2003, Smarty, Dr. P, Twins, PDR Stage 2 Head & Cam, F1 Springs & Stix, Floor-It CP3, Technicooler, Kelderman Lift, Thuren X-over Steering & Stabilizer, Toyo M/T's, NADP Race 48re, ATS Standalone Controller, EMS Manual Hubs

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Last edited by Jeff K : 03-18-2006 at 07:51 PM.

[AK RAM]

Good one Jeff. The extra stuff you added makes it a lot better than the last one I saw. Should make an injector swap easy for anyone.:thumbsup

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03, 4X4, QUAD, LWB, Standard Output, 47RE, 3.73, ATS TC/VB, DTT Trans/Billet, Flex Plate, TorqLoc, RAD, Twins, Snow, Helix2, TST, Hot Cp3, Injectors, 315s, 8,200 lbs wet.
12.32 @ 109mph Videos: Vid 1 & Vid 2

[trik396]

Question about one of the last steps... When you're tightening the fuel lines to the injector tube and holding back with an open end wrench, how do you determine 18lb/ft. of torque when you can't use a torque wrench???

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2005 DodgeRam2500 CTD/ 4x4/ BigHorn/ Autometer/AmsoilBypass/AemBruteforce
Trans by Goerend/ Walbro392custom fuel system/CAT2micfuelfilters/IISilver64/BanksIC
Projector HID's/DiablosportPredator/VanAaken3.2/QuadsXZT
617hp 1200+trq
KOREChasewFoxShox/Carli&FoxDualSteeringStabilizer/ NittoTerras285's
3 people can keep a secret if 2 of them are dead...

[Diesel Nut]

Crows foot wrench. Get a set from sears in standard and metric. They are lifesavers in more than a few situations.

[trik396]

So you use the torque wrench on the end of the crow's feet?

Sorry if this is a dumb question, just want to make sure this is the correct way...

__________________
2005 DodgeRam2500 CTD/ 4x4/ BigHorn/ Autometer/AmsoilBypass/AemBruteforce
Trans by Goerend/ Walbro392custom fuel system/CAT2micfuelfilters/IISilver64/BanksIC
Projector HID's/DiablosportPredator/VanAaken3.2/QuadsXZT
617hp 1200+trq
KOREChasewFoxShox/Carli&FoxDualSteeringStabilizer/ NittoTerras285's
3 people can keep a secret if 2 of them are dead...

[Jeff K]

Yeah, I have tubing wrench crow foots for my 3/8" ratchet and torque wrench. Some places are really tight, but I got them all that way.

[trik396]

Thanks....

__________________
2005 DodgeRam2500 CTD/ 4x4/ BigHorn/ Autometer/AmsoilBypass/AemBruteforce
Trans by Goerend/ Walbro392custom fuel system/CAT2micfuelfilters/IISilver64/BanksIC
Projector HID's/DiablosportPredator/VanAaken3.2/QuadsXZT
617hp 1200+trq
KOREChasewFoxShox/Carli&FoxDualSteeringStabilizer/ NittoTerras285's
3 people can keep a secret if 2 of them are dead...

[CTD03]

thanks for the info
i will be a while befor i do injectors but its nice to have

thanks one more time

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[BBRam]

How about pulling the connector tube's without the miller tool. Is there a safe practice for this? TIA

BRIAN

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03-3500, DRW, QC, 4x4, R850 BD Twins, BD IC Boots, BD Billet Flexplate, Full Billet DTT Trans, Lockup Switch, SMARTY TNT-R / TS MP-8, Wicked Diesels Eliminator Fuel System & Coolant Bypass, Floor It Stage 3 CP3 & Rail Cap, BIG Stix's by FTE, ARP Head Stud's, Springs, Fluidampr, ATS ARC-FLOW, Mag-Hytec, AFE, Boost, Drive Pressure, Pyro, Fuel Pressure, Tran's Temp, Rail Pressure Gauge, GDP Ladder Bars, GrandRock 7" Miters. (R/T .021, 60' 1.76, 1/4 ET 13.03 @ 102.05 mph)

July 2009 Cummins Forum ROTM Winner

95 1500 Sport 2wd Cummins Drag Truck under construction.

"In search of the Magic Dyno"

[Blackout]

Yeah, use your hands.

The miller tools in that article are not needed at all.

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[BBRam]

Originally Posted by Blackout

Yeah, use your hands.

The miller tools in that article are not needed at all.

Thank's Blackout, I did the install yesterday, no special tool's, just some patience.:thumbsup

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03-3500, DRW, QC, 4x4, R850 BD Twins, BD IC Boots, BD Billet Flexplate, Full Billet DTT Trans, Lockup Switch, SMARTY TNT-R / TS MP-8, Wicked Diesels Eliminator Fuel System & Coolant Bypass, Floor It Stage 3 CP3 & Rail Cap, BIG Stix's by FTE, ARP Head Stud's, Springs, Fluidampr, ATS ARC-FLOW, Mag-Hytec, AFE, Boost, Drive Pressure, Pyro, Fuel Pressure, Tran's Temp, Rail Pressure Gauge, GDP Ladder Bars, GrandRock 7" Miters. (R/T .021, 60' 1.76, 1/4 ET 13.03 @ 102.05 mph)

July 2009 Cummins Forum ROTM Winner

95 1500 Sport 2wd Cummins Drag Truck under construction.

"In search of the Magic Dyno"