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3rd Gen Tech Articles Tech Articles for the 5.9L 3rd Gen Dodge Cummins Diesel...NO ADVERTISING

 


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Old 03-13-2009, 01:38 PM   #1 (permalink)
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In Cab Laptop Stand

A few months ago I build the base for my laptop stand that I wanted in cab. I mainly did it so I could run quickbooks on my laptop and if I got an order while I was driving I could pull over and put the order in because I was having a hard time keeping up with it. So here is a picture of the base that I drew up then cut.



Next I started on the main shaft that was going to be holding everything else. I turned down some 1.5" tubing so it would fit perfectly inside of some 1.75" DOM that I was using as a base. Then I cut 4 2.25" x 1.75" DOM for the sleeves, 5 .75" x .75" round cold rolled solid stock and another 1.5" tube so I could adjust the hieght of the stand. Once I turned all the tubing down and beveled the edge, I started cutting my solid stock then putting it in the notcher then cutting it to length each time because in the small parts I could have notched it. I then turned down the solid stock and then put a hole in the middle. Then I tapped the hole.


Once they were tapped I TIG welded them to the short pieces of 1.75" DOM as you can see from the picture above.


Next I drew up two plates out of 18 gauge cold sheet. My thought was I would make another stand for my mouse if I had the room but I don't think I do.


Then from here I dimple died both plates and then put them in the sheet metal break and bend the edges up. This increased the strength 10 fold. I cut two of the small pieces because I was going to show how strong it is but ran out of time. I'll post those tomorrow.







Now, I welded the other piece of 1.5" DOM to the large. It was 1:30 AM last night when I was finishing this up. Then it hit me, I welded the tube on backwards... The tube should be on the same side as the dimples, as you can see it isn't.



So after some colorful words I cut it off then used the shot bag to see I could salvage the piece. Its funny how god works sometimes as it came our better anyway! So now to put it all together and this is how it came out.







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Old 03-13-2009, 02:48 PM   #2 (permalink)
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Wow, nice fab work.

Looks like you have some nice machines on hand as well.
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Old 03-13-2009, 02:54 PM   #3 (permalink)
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Definately nice. Good work.
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Old 03-13-2009, 03:49 PM   #4 (permalink)
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Thanks guys. I cad drew all my brackets so if I decided to do another for my friends I could.

I will say that the tools sure help a bunch. The things I make wouldn't look near as nice hehe. So far I've taken it on a 1200 mile trip and haven't had issues with it vibrating bad so I am pleased. I was going to add a stand for a remote mouse but space is tighter than I thought.
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