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 »  Home  »  Authors  »  Stan Pacool
Stan Pacool

Articles by this Author
» Air Intake Heater Cycles
By Stan Pacool | Published 04/7/2007 | 1st Gen 12V Articles | Unrated
Here is the cycle time for the heaters from the Dodge manual.-

PREHEAT, BEFORE START CYCLE
Above 59 degrees F does not activate
18 degrees F to 59 degrees F Cycles for 10 seconds
1 degree F to 18 degree F Cycles for 15 seconds
-15 degres F to 0 degrees F Cycles for 17.5 seconds
below -15 degrees F Cycles for 20 seconds

POST HEAT, ENGINE RUNNING CYCLE?

Above 59 degrees F No
18 degrees F to 59 degrees F Yes
1 degree F to 18 degrees F Yes
-15 degrees F to 0 degrees F Yes
Below -15 degrees F Yes

I cannot find how long the post heat cycles are.
» Part Numbers for Piston Pump Conversion
By Stan Pacool | Published 04/7/2007 | Performance Upgrades | Unrated
The following are the parts needed to make the conversion from the diaphram lift pump to a piston lift pump.

Part numbers are Cummins numbers

Pump - 3036320
1 fuel tube from pump to fuel filter -3914753
2 gaskets - 3939258
2 sealing washers for banjo bolt at filter - 3963983
1 spacer to move pump out 1/4" - 3914284
2 new pump mounting screws - 3900631

I got all my stuff from Ponci Diesel - Thanks Ponci!
» VE Pump Governor Spring Install
By Stan Pacool | Published 04/3/2007 | Performance Upgrades | Unrated
I have put together a general instruction set for installing the governor spring in our VE pumps. Would those who have done it please read it thru carefully and let me know what I've missed, put in by mistake, described wrong or anything else. I want this to be as complete as possible because the "nervous factor" is fairly high on this mod... at least for most of us that is...
» Thermocouple Installation on Dodge Cummins Diesel
By Stan Pacool | Published 04/3/2007 | Performance Upgrades | Unrated

There are two ways you can drill and tap the exhaust manifold for a pyrometer/thermocouple.

The first is to remove the exhaust housing from the engine and, the second is done with the exhaust manifold on the engine.

» Tach Plug, 92 & 93 trucks
By Stan Pacool | Published 04/3/2007 | Maintenance | Unrated
Hope this is of some help for folks trying to find the stock tach plug. May also apply to 91.5 and newer as well as the 92 and 93's.

The plug is a small flat plug and is located close to the steering column under the dash. The repair manual calls out "Near the fuse block". I think the plug is grey but can't remember for sure. There are 4 wires going to it -

Black -Ground
orange - Switched 12V
red - switched 12v to signal flasher(don't ask cause I don't know!! )
Gray - tach signal from the PCM

The crankshaft position sensor is where the signal originates and then goes to the PCM and on to the plug. You should be able to check for a reading at the gray wire with a digital meter. My PCM was bad and it took me a year to figure out what was going on. A new PCM solved the problem.
» VE Governed speed/defueling function
By Stan Pacool | Published 04/3/2007 | 1st Gen 12V Articles | Rating:
I don't mean to go on and on here but maybe this will help to understand it a bit better.

Ok....
Normally our pumps have a physical governed limit of roughly 2500-2550 RPM. That is the max upper limit that the engine will turn over under wide open throttle. This means that in "N" or "P" that with the throttle pedal on the floor, the engine will rev to 2500 or so and that's it, no matter how long you hold the pedal down, it won't climb any higher.
» Replacing the TPS with a Potentiometer
By Stan Pacool | Published 04/3/2007 | Performance Upgrades | Unrated
Here is an Email that a member sent me regarding unhooking the TPS and using a potentiometer in its place. It is a fairley straight forward prrocedure. Instead of a 10 turn pot, I used a one turn. I can set the pointer anywhere between the 9 oclock and 1 oclock locations. I crank the dial up when towing so it shifts a little later and turn it down for everyday driving so it shifts sooner.
» Borgenson steering shaft and steering box seal replacement
By Stan Pacool | Published 12/31/1969 | Performance Upgrades | Unrated
To change the steering shaft, the first thingI did was remove the front wheel. Make sure to turn the front wheels so you have good acess to the roll pin on the steering shaft before you jack the truck up. Next, take a pair of vise grips or pliers and pull out the orange plastic piece that is inside the roll pin.