Differentials: open vs limited slip
Through a bunch of years, I've read numerous articles about
differentials, and thought about how they behave under different
circumstances. (This is basically a disclaimer explaining that I can't
pinpoint any specific source for what I'm about to say...)
My understanding of differentials is this:
Open differentials apply equal TORQUE to each axleshaft.
Limited slip differentials attempt to equalize the SPEED of the axleshafts.
This may not seem to make sense at first, especially the statement
regarding open differentials. Lemme try to explain, and show that
real-world behavior supports this.
Take a vehicle with an open differential. Let's say one wheel is on
ice, and the other is on dry pavement. When you step on the
accelerator, the wheel on ice spins and the wheel on pavement does
little or nothing. This is the "equal torque" part of open
differentials at work. It takes very little torque to spin the wheel on
ice. So, the speed of the wheel on ice goes up, since it's not
providing much resistance. Meanwhile, the wheel on pavement is doing
nothing. Ever been told to apply the parking brake in such a case? It
often works, and here's why: Applying the parking brake adds resistance
to the spinning action of the wheel on ice. This resistance must be
overcome, by more torque. If the drive torque to the wheel on ice
increases because you applied the brake, the drive torque to the wheel
on pavement also increases. It may well increase to the point that the
wheel on pavement will now move the vehicle forward. It's not necessary
to bring the spinning wheel to a standstill, only to provide enough
resistance (and resulting torque to both wheels) to over come whatever
may be trying to hold the vehicle still.
Now, you may be thinking "yeah, but the brakes are also holding the
wheel on pavement back." That's true, but here's the catch: the
spinning wheel is producing more friction from the brakes than the
stationary wheel. So, the added torque applied due to brake resistance
on the spinning wheel is greater than the brake resistance on the
stationary wheel. If this difference is great enough, the vehicle can
move.
Now, let's look at limited slip differentials. I said earlier that they
try to equalize wheel SPEED. Go around a corner in a vehicle with a
limited slip differential, and the wheels don't slide, do they? (unless
it's a VERY tight limited slip unit) That's not because the unit isn't
trying to hold wheel speed equal, it's because it has only a limited
ability to do so, and turning a corner exceeds that ability. Hence, it
lets the wheels turn at different speeds until the vehicle is pointed
straight again. Ok, let's put this vehicle in the same situation as the
other one. One wheel is on ice, and the other is on pavement. You step
on the accelerator, and the vehicle probably moves forward. This is
because the limited slip unit can apply more torque (to a limit) to the
wheel with traction in it's attempt to keep speeds equal. Assuming you
apply enough power to overcome whatever is trying to hold the vehicle
in place (maybe just inertia) and the limited slip unit is capable of
enough torque biasing in favor of the wheel with traction, the vehicle
will move.
It is possible to overpower a limited slip unit, causing one wheel to
rotate at a different speed than the other. Let's say you have the
aforementioned vehicle in the aforementioned situation, but there's a
big travel trailer with 4 flat tires hooked to the vehicle. Now there's
a bunch of resistance that must be overcome to move the vehicle. To do
this, the limited slip unit must be capable of biasing the torque to
the wheel with traction much more than was required to move the
unencumbered vehicle. If the limited slip unit is not capable of
biasing enough torque to the wheel with traction, the wheel without
traction will spin anyway, and the vehicle will remain stationary.
Additionally, doing this will cause the limited slip unit to wear out
very fast, as its clutches are slipping constantly in this situation.
When it wears out, it will cease functioning as a torque biasing
device, and will behave exactly as an open differential.
Note: The factory limited slip units in our dodge diesel trucks often
require application of the parking brake to begin working. This is not
because they are not true limited slip units, but rather is because the
type of unit in these is not a simple clutch setup. It involves a worm
gear that progressively biases more and more torque as the situation
requires, but it apparently is designed such that a little initial
resistance from the spinning wheel is needed to activate the unit. I
don't know the mechanics of why this is the case, only that it is. Once
activated by using the parking brake, it will then proceed to supply
much more torque to the wheel with traction than an open unit would
with the parking brake applied.