Welcome to the Dodge Cummins Diesel Forum, the fastest growing Dodge Diesel Community on the internet.

You are currently viewing our boards as a guest which gives you limited access to view most discussions and access our other features. By joining our free community you will have access to post topics, communicate privately with other members (PM), respond to polls, upload content and access many other special features. Registration is fast, simple and absolutely free so please, join our community today!

If you have any problems with the registration process or your account login, please contact contact us
CumminsForum.com is the premier Dodge Diesel Truck Forum on the internet. Registered Users do not see the above ads.
» Log in
User Name:


Not a member yet?
Register Now!

Auto Insurance

» Featured Product
Wheel & Tire Center

» Welcome to Cummins Forum: Dodge Diesel Forum

Welcome to Cummins Forum - a website dedicated to all things Cummins. We have many features on this website to make your experience more enjoyable. The first step would be to REGISTER for free so you can take advantage of all the features we have to offer.

March ROTM Contest - Diesel event photo's!
Mar 07, 2014 - 11:38 AM - by THE STIG
This month is sponsored by Adrenaline Truck Performance!

The theme is: Diesel Events! Pics on a dyno, at the drag strip, sled pull, etc. All you need to do is click on the photos below to view the full size image. In the poll above, vote for the corresponding number of your favorite contestant!

Winners this month will receive $150, $75, and $50 gift certificates from EFILive Duramax Cummins Diesel Performance Parts EFI Live | ATPTrucks!!!!!!!!

Reply to This Post 31 Replies | 2,720 Views
Mike Ryans Banks Super-Turbo Pikes Peak Freightliner
Jun 26, 2013 - 10:58 AM - by Administrator
Mike Ryan’s Banks Super-Turbo Pikes Peak Freightliner

Azusa, California (June 20, 2013) —The Freightliner Cascadia racing machine of Mike Ryan is truly like no other. It competes in hill climb and drift competitions and currently holds records in both the Pikes Peak “Race To The Clouds” and the Mount Washington “Climb To The Clouds” events. The truck is equipped with a 14.0L Detroit Diesel 60 series engine with a compression ratio of 15-1 and a fuel redline of 2700 RPM. The body is constructed entirely of fiberglass and carbon fiber, even still weighing in at just over 5 tons. Like any well balanced race vehicle, it is a mid-engine design. This truck truly tests the merit of each and every one of its systems. Good acceleration requires a responsive engine, high speed requires massive horsepower and cornering and handling require extreme braking capability.
At the 2012 Pikes Peak event, Mike Ryan met Gale Banks, and that began a classic racing partnership of race car owner and engine specialist. The compound turbo system that the truck was equipped with was sufficient to maintain dominance in the trucks specific race categories, but it was slow to respond and allowed for too much wasted fuel resulting in heavy black smoke. Mike wanted more power and Gale is just the guy to provide it.
Banks Power
Gale Banks Engineering has recently introduced the Straight-Shot Water-Methanol Injection System. Straight-Shot is a high-tech application of a decades-old technology. Use of water injection in aircraft piston engines dates back at least as far as WWII when it was used to increase power in airplanes allowing them to take off from short runways, climb faster and quickly reach high altitudes. In general, water injection serves to cool combustion temperatures, making it useful as an anti-detonant. This technology is especially useful in turbocharged or supercharged applications, and often allows for ignition timing to be advanced for increased performance. The addition of methanol to the water contributes an anti-freeze property as well as including a combustible fuel in the charge which further increases power potential.
The Banks Straight-Shot system offers the user an unprecedented opportunity to control the injection process. In its simplest form, a user interface provides control over a pump that operates at system pressures up to 300 PSI to inject the fluid through an atomizing nozzle. Control strategy features include the ability to select injection start point and ramp rate. Input signals may include boost pressure, exhaust gas temperature (EGT), intake manifold temperature (IAT) and even throttle position (TPS). The Banks Double Shot is an expanded version which allows the addition of another stage of operation and numerous nozzles, allowing for staged batch injection or individual port injection. The system is connected through nylon pressure hose that is rated for 300 PSI. The system can be further tuned by changing the size of the nozzles; available sizes range from 0.75 to 14 gallons per hour (GPH). Pumps are available in two different ranges as well; 50 and 75 GPH. This versatility makes the tuning possibilities and potential uses virtually endless. For ultimate tunability, a Triple Shot system is available which runs two pumps for practically limitless combinations of injection control.
The Freightliner presented numerous opportunities to showcase the benefits that the Banks Straight-Shot, Double-Shot and Triple Shot systems have to offer. In fact, 4 different systems are employed on the vehicle. To understand the functionality of the engine related injection systems, it is helpful to first understand the induction system on the vehicle.
Prior to its visit to the Banks Power Race Shop, the DD60 power plant in the Freightliner was pressure fed from a compound turbo system; a primary turbocharger feeding boost pressure to a secondary wastegated turbo which further pressurized the air. The intake air was passed through an air-to-air intercooler before reaching the intake manifold of the engine. The compound turbo system was jettisoned in favor of a supercharger/turbocharger combination. The intent of the change was to improve throttle response for better acceleration off of the corners (of which there are many on the hill climb courses). An 8.3-liter twin-screw type supercharger replaced the turbocharger as the primary air motivator, first pulling air through a triple array of Banks Ram-Air filters. It is overdriven at 4.31 times crankshaft speed (this value is tunable with pulley combinations and may be changed during testing). Boosted air is delivered from the supercharger to the compressor inlet of a wastegated turbocharger. Due to relatively high boost pressures from the supercharger, a dual blow-off valve system is installed between the supercharger and the turbo, reducing load on the turbo compressor when it is not needed. The increased compressor inlet pressure allows the turbocharger to operate in its optimal efficiency range while delivering greater mass flow than it could with only ambient pressure available at the compressor inlet. The air charge is fed through the air-to-air charge cooler before reaching the intake manifold. Exhaust gases pass through a stainless steel equal length double wastegated TorqueTube exhaust manifold before driving the turbine wheel of the turbo charger. Although the system is capable of producing 180 PSI maximum boost pressure, the wastegate will control pressure to be to a nominal 60 PSI, holding a lot in reserve.
Water-Methanol X2
There are 2 discrete injection systems feeding a 50/50 mixture of water and methanol into the 14.0L 6-cylinder engine. First, a Banks Double-Shot system feeds the fluid to the inlet of the supercharger through 4 nozzles, each one rated for 10 gallons per hour at 100 PSI pressure drop (in normal operation the Double-Shot system will operate at up to 300 PSI). This system has 2-stage functionality to allow for a smooth progression of flow. Triggering of the system is based on the supercharger outlet temperature; as the temperature crosses over about 120F, a single 75 GPH pump will begin to operate at 100 PSI with one solenoid open, feeding 2 nozzles. The pump is driven by pulse width modulation (PWM) allowing pressure to be increased progressively. As the supercharger outlet temperature increases, the pump pressure will be increased to about 250 PSI, at which point the second stage will kick in feeding the second pair of injectors. Once the second stage is engaged, the pump pressure drops to allow a smooth transition in fluid delivery. System pressure will peak at 300 PSI pushing fluid through all 4 injector nozzles.
After the air has been pressurized by both the supercharger and the turbocharger, another blast of water-meth is delivered by a Triple-Shot system. Six 5 GPH injectors are installed in the intake manifold, one in each individual intake runner, injecting water-methanol as close to the cylinder head ports as possible. These 6 injectors are all fed by a common manifold. In this system, triggering will occur based on boost pressure. As boost pressure exceeds 30 PSI, the system will begin to operate with one 75 GPH pump. As boost pressure reaches 40 PSI, a second pump will operate as the second stage. At the point when the second pump begins to operate, the first pump will drop pressure to develop a smooth delivery curve. Both pumps will continue to increase fluid delivery pressure up to about 50 PSI of boost pressure in the intake manifold. The two pump setup is necessary to handle the required volume of fluid delivery through the 6 injectors. The versatility of the Banks Triple-Shot Injection System allows for this type of varied use.
Double Shot Auto-Chiller
Another Double-Shot Injection System will be used to further increase the intake air density. Air Density is increased whenever temperature in the system can be reduced. The air-to-air intercooler is a density machine that acts to cool the boosted intake air by transferring the heat as it passes through a series of finned tubes to the ambient air flowing over the face of the charge air cooler. In normal operation, the maximum effectiveness of this operation is limited by the temperature of the ambient air. By adding a spray of water to the exterior of the intercooler tubes with a Double-Shot Auto-Chiller, the intercooler effectiveness can be increased. In this case, five 14 GPH nozzles are arranged to mist the face of the intercooler with water in 2 stages, the first stage beginning to spray through 3 of the nozzles, the second stage adds the remaining two. This system will trigger based on intercooler outlet temperature, and will begin to operate at 100F, with full operation achieved at about 150F. Since small water droplets are more desirable in this situation than an atomized mist, this system will operate at lower pressures, not exceeding about 40 PSI.

Brake Cooling
With over 10,000 pounds of mass, the Freightliner relies heavily (pun intended) on its wheel brakes to slow for the corners. The more reliable the braking system is, the more the driver can confidently maneuver through the turns. Braking reliability is a function of the heat present in the system; if heat is kept in check, the brakes can remain reliable for multiple cycles. A Banks Straight-Shot Brake Cooler system was configured to provide water spray onto the rotors for cooling when the brakes are applied. This system triggers based on brake application, and has a manual arming switch so that the driver can disable it when not at race speeds. Two pumps are used, one for each axle, with a common manifold between to provide for redundancy should one fail. One 14 GPH nozzle is used per wheel rotor.
Mike Ryan’s Freightliner is an ideal platform to validate the Super-Turbo concept as well as to test the varied uses of the Banks Straight-Shot, Double-Shot and Triple Shot Water-Methanol Injection System. The potential benefits include not only increased power, but also improved fuel economy and reduced emissions. The addition of the Double-Shot and Triple-Shot water-meth systems and the Double-Shot Auto-Chiller will increase engine output by about 400 HP. The Straight-Shot Brake Cooling system will dramatically improve braking capability. Last year’s time for the truck was 12:39.960. With higher straightaway speeds from more horsepower and more time at speed from improved braking, Mike Ryan’s Banks Super-Turbo Pikes Peak Freightliner could easily move through each of the 156 turns on the hill a full .25 seconds quicker per turn. If all works as planned, Banks and Ryan expect to be well into the 11’s (minutes, that is)!
For additional information please visit the following: BanksPower Banks Power | Pikes peak
Mike Ryan Motorsports | Stunt Driving | Stunt Coordination | Semi Truck Racing | Picture Vehicles Unlimited | Fastrucks , Pikes Peak Pikes Peak International Hill Climb

About Banks Power:
Since 1958, the legacy and technological leadership of Gale Banks Engineering™ in the automotive aftermarket is unquestioned. With its long history of breakthrough innovations (many patented) in high-performance gas and diesel engine development—including turbocharging and drive train—Banks has no rival. Today, divisions include Banks Power, Banks Technologies and Banks Powertrain. Gale Banks engines and systems are also supplied to the Department of Defense. Systems developed by these divisions not only enhance performance, but also increase engine reliability as well as fuel economy. Time and time again, Banks has proven its design, engineering and manufacturing prowess with Banks powered vehicles holding numerous national and world speed records.
Reply to This Post 3 Replies | 8,299 Views
Past ROTM winners
Apr 20, 2010 - 12:39 PM - by JWH_03_Dodge
We thought we'd start recognizing some of our past ROTM winners. Congrats to all

December -
November -
October -
September -
August -
July - ironcity85
June - canceled
May - canceled
April - get vert
March - double diesel
February - FerkAK
January - canceled

December - Ruthless
November - why try gino
October - botis
September - lostnwalmart
August - bill-dc-1
July - 98whitelightnin
May - Cstalnaker
April - cumminsprincess
March - Gasoline Sucks
February - prerunr59
January - Taquache

December - rjp
November - mjd91
October - jmb87
September - Cummins_stalker
July - Cancelled
June - Cancelled
May - Dudgy
April - HoytArchery7
March - Double Diesel
February - Cancelled
January - Devon E

December - SCHOOLBUS
November - twhetten
October - Blackoutdp
September - BBRam
August - transamz9
July - kmkdiesel
June - jhellemn
May - Taquache
April - Giddyup5.9
March - strtlegal
February - CumminsDirtyGirl
January - Side2000

December - Brentc
November - Khaoskustoms
October - twhetten
September - getblown5.9
August - Triton
July - BBRam
June - IC-Smoke
May - RedRum
April - Roachie
March - 95CTD
February - SmokinTheHippies
Reply to This Post 0 Replies | 27,804 Views
» Forum Search
» Stats
Members: 240,306
Threads: 494,485
Posts: 5,879,961
Top Poster: BBRam (31,427)
Welcome to our newest member, John r beatty
» Current Poll
Did you order your truck with a sunroof?
Yes - 21.82%
12 Votes
No - 78.18%
43 Votes
Total Votes: 55
You may not vote on this poll.
Powered by vBadvanced CMPS v3.2.2

All times are GMT -4. The time now is 11:41 AM.

Powered by vBulletin® Copyright ©2000 - 2014, vBulletin Solutions, Inc.

SEO by vBSEO 3.3.2